RCM
2 emphasizes the importance of satisfying user
expectations – a factor that distinguishes
it from other less-rigorous interpretations of
the established RCM philosophy.
Another
distinguishing factor is RCM 2’s use of cross-functional
review groups – composed of users and maintenance
personnel. With careful training, these groups
use RCM 2 to produce robust asset management programs – even
in situations where little or no historical data
are available.
An
exceptionally intuitive and user-friendly process,
RCM 2:
- Enables
maintenance staff to respond quickly and positively
to a rising tide of business expectations.
These include higher plant availability and
equipment reliability, better and more consistent
product quality, greater safety and environment
integrity and enhanced cost effectiveness.
- Recognizes
that new production technologies require new
maintenance solutions -- especially complex
advanced technologies, which make extensive
use of electronics, pneumatics and hydraulics
or embody high levels of built-in-but-still-fallible
protection.
- Acknowledges
the importance of new maintenance technology
(especially condition monitoring) as well as
a continuing need for some traditional forms
of maintenance.
- Reduces
routine workloads when applied to existing
preventive-maintenance programs – while
enabling the development of advanced programs
for new equipment -- with remarkable speed,
confidence and precision.
- Recognizes
that successful maintenance requires full understanding
and cooperation between providers and users
of a maintenance service -- and gives all parties
a common terminology and values to facilitate
results.
- Bases
maintenance strategies on a broader, deeper
and more precisely defined view of the operating
context of equipment than any other technique – while
embodying all the technically and organizationally
valid elements of HAZOP and TPM.
A
major strength of RCM 2 is that it provides an
effective step-by-step approach for tackling
all issues simultaneously – and for involving
everyone in the process. The result is:
- Greater
safety and environmental integrity
- Improved
operating performance
- Greater
maintenance cost-effectiveness
- Longer
useful life of expensive items
- A
comprehensive database of RCM 2 information
- Enhanced
teamwork and motivation
RCM
2 Yields Results Quickly
If
correctly focused and applied, RCM 2 reviews can
pay for themselves in a matter of months and sometimes
even weeks. Reviews transform both the perceived
maintenance requirements of the physical assets
used by an organization and the way in which the
maintenance function as a whole is seen. The result
is more cost-effective, more harmonious and much
more successful maintenance.
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