| RCM
2 Benefits |
- $12,000,000
annual revenue improvement through increased reliability
in an oil refinery
- Reduction
in annual waste valued at $1,000,000 in a paper
machine
- Savings
of $5,500,000 in lost tons and elimination of
fixed-interval overhauls at a major integrated
steel works
- Downtime
reduction amounting to over $300,000 in annualized
savings in a food packaging line
- A
62% reduction in low frequency maintenance tasks
in an automotive machining line
- A
$700,000 annual batch loss reduction in a pharmaceutical
plant
- Decrease
in reactive maintenance costs of $200,000 in
a bulk chemical process
- A
$1,000,000 cost of downtime reduction in an electric
substation
- 23%
improvement in packaging line efficiency for
a pharmaceutical plant
- Avoidance
of $5,000,000 in catalyst replenishment costs
in a refinery
- Line
efficiency increased from 62% to 90% in a food
processing plant
- An
annual $10,500,000 dollar revenue increase due
to improved availability on off shore oil platforms
- Reduction
in start-up time after a process redesign from
the typical 3 weeks to 4 days, resulting in a
$3,000,000 revenue increase for an automotive
supplier
- Food
plant product quality complaints dropped from
12 per month to zero
- Elimination
of all ship loading delay penalties saving $2,000,000
annually in a refineries coke loading operation
- Generated
a maintenance strategy that reduced the risk
of injury to less than 1 in 100,000,000
- $3,000,000
in capital cost avoidance in a pharmaceutical
plant
- $150,000
reduction in annual pump overhauls in a electric
utility
- Increase
in revenues of $2,000,000 due to the elimination
of an annual two-week shutdown
- Reduction
in planned shutdowns by 33%, resulting in a $500,000
annual production gain
- 40%
reduction in roll change lost time in a rolling
mill
- $200,000,000
annual throughput increase in oil distribution
stations.
- Reduction
of substation outages resulted in $100,000,000
in increased downstream plant uptime
- Risk
of an evacuation system not working when needed
reduced to less than 1 in 30,000,00
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